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Nova Coil Inc., a division of Zoppas Industries USA, manufactures open-coil heating elements for residential and commercial HVAC appliances. The Franklin company has operated nearly five decades, back to when much of its production was geared toward pizza ovens. In recent years, Nova Coil expanded its local research and development facilities several times to remain competitive in the HVAC market. Occasionally, employees access roofs of the R&D labs to maintain and troubleshoot equipment, and add instrumentation. Brett Rogatzki, who manages lab operations, realized the potential hazards of the elevated spaces. Safety is always his top priority. He turned to 3UpMetal Works to devise a barrier structure
to address his concerns. “Our company has continued efforts to create a safe work environment for our employees,” he said. “This guarding and rail system was purely to prevent fall injuries when working on top of our research and development lab cells.” Nothing was in place on the rooftops to replace, nor replicate. The 3Up Metal Works team had to invent an entirely new wheel. One big challenge was checking - and again, twice more - to ensure the new railings would fit the space. How big could the sections be built? The entire process took three months, from initial concepts, to designs, to fabrication and painting, and finally installation. The new hand railing spans 430 feet total, fabricated from standard mild steel and painted bright yellow. Six new ladders were added, greatly enhancing safe vertical movement. “It was an excellent experience working with 3Up Metal Works,” Brett said. “I gave them a very simplistic concept of my vision, and they essentially did everything afterward to make that happen in a professional manner. They also recommended revisions to the concept based on their expertise that enhance safety, which shows that they truly take pride in their work.” “During the installation, which was while our labs were operating, 3Up Metal Works did everything in their power to complete the work in a timely manner without interrupting our operations,” he added. We applaud Brett and Nova Coil Inc. for their dedication to maintaining a safe workplace. Our work is merely an outgrowth of their proactivity. The value of safety can’t be quantified. Suffice to say, you’re always better off erring on the side of “more,” not “less.”
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